Structurally, the plane model is sound and very well-built. A little too well-built in some areas you would say, but they are necessary measures like the awkward humps in the interior of the plane you will discover. Space is very wisely used in this model as they’ve managed to fit a proper looking cockpit for 2 pilots and even managed to squeeze in a sink, a mini-bar with the one drink, seats for 6 more passengers and even a tight little space of a washroom. That door hinge though, is a work of art.
Manufacturing of Lego bricks occurs at several locations around the world. Moulding is done in Billund, Denmark; Nyíregyháza, Hungary; Monterrey, Mexico and most recently in Jiaxing, China. Brick decorations and packaging are done at plants in Denmark, Hungary, Mexico and Kladno in the Czech Republic. The Lego Group estimates that in five decades it has produced 400 billion Lego blocks. Annual production of Lego bricks averages approximately 36 billion, or about 1140 elements per second. According to an article in BusinessWeek in 2006, Lego could be considered the world's No. 1 tire manufacturer; the factory produces about 306 million small rubber tires a year. The claim was reiterated in 2012.
I’m pleased to report that I thoroughly enjoyed building this set, and what’s more I quite enjoyed playing with it afterwards as well…. First and foremost it’s an excellent play set – it’s not often that you get three good-sized vehicles plus a large building and a number of accessories in a single set at this price point. Furthermore, all three aircraft are actually pretty good, particularly the two jets which look really sleek apart from their prominent cockpit canopies. The jets are also solidly built, surprisingly weighty, and eminently swooshable; you can conveniently grab them by their lateral air intakes and nothing falls off when you swoosh them around - I know this as I extensively tested this particular play feature…. The hanger is admittedly a bit insubstantial, but overall this set lived up to my expectations and I’ll certainly be picking up a couple more of the Airport sets this summer.
My personal favourite of the three planes included in this set, the design is superb and really captures the look and feel of the old-fashioned airplane that it is based on. The build isn’t too complex, and it really is a joy to see the final product come together. The plane has a distinct orange colour scheme, with some black and grey thrown in, and the shades work well together.
Lego operates 132 so-called "Lego Store" retail shops. There are stores at the Downtown Disney shopping complexes at Disneyland and Walt Disney World Resorts as well as in Mall of America in Bloomington, Minnesota. The opening of each store is celebrated with weekend-long event in which a Master Model Builder creates, with the help of volunteers—most of whom are children—a larger-than-life Lego statue, which is then displayed at the new store for several weeks.
The construction of the new airport was carried out during 1964 and the airport opened on 1 November, with one runway at 1660 meters in length and 45 meters width, a small platform where aircraft could be served, and a control tower to the controller. Hans Erik Christensen, the former chief pilot at LEGO became director, and the passengers were handled in LEGO's hangar until the first terminal building was opened in the spring of 1966. The airport was continuously expanded the following years, with new facilities, terminal buildings, lounge, tax-free area and hangars where LC Johansen's studio often participated as an architect (today called the Johannsen Architects), while other work was carried out by the airport's own studio.
If you’ve watched Captain America: Civil War, you’d know that the airport is the scene of one of the coolest superhero showdowns ever, with Team Iron Man and Team Captain America duking it out on the tarmac. The scene is chaotic, gorgeously choreographed and most importantly stolen by the likes of Spider-Man (not included in this set) and Ant-Man transforming into the aptly named Giant-Man.
Last to be assembled is the hangar, which given its size is a surprisingly quick build – even though I’m a notoriously slow builder it took me barely ten minutes to put it together. The first step involves stacking dark bluish grey and orange plates and tiles to create a three-sided enclosure covering an area of 24 x 32 studs. Two side walls are then constructed from 1 x 6 x 5 rectangular girders topped off with dark bluish grey bricks and orange tiles, after which the roof is assembled, predominantly from a few large plates including a black 8 x 16 plate only previously available in two sets, and four dark bluish grey 6 x 24 plates which are only appearing in a set for the second time ever. A couple of stickers at the front of the structure identify it as an Airshow Hanger; to be frank, describing it as a hanger is probably exaggerating the case a bit as with its open front and rear it’s more akin to a large shelter.
Since 1963, Lego pieces have been manufactured from a strong, resilient plastic known as acrylonitrile butadiene styrene (ABS). As of September 2008, Lego engineers use the NX CAD/CAM/CAE PLM software suite to model the elements. The software allows the parts to be optimised by way of mould flow and stress analysis. Prototype moulds are sometimes built before the design is committed to mass production. The ABS plastic is heated to 232 °C (450 °F) until it reaches a dough-like consistency. It is then injected into the moulds at pressures between 25 and 150 tonnes, and takes approximately 15 seconds to cool. The moulds are permitted a tolerance of up to twenty micrometres, to ensure the bricks remain connected. Human inspectors check the output of the moulds, to eliminate significant variations in colour or thickness. According to the Lego Group, about eighteen bricks out of every million fail to meet the standard required. Lego factories recycle all but about 1 percent of their plastic waste from the manufacturing process. If the plastic cannot be re-used in Lego bricks, it is processed and sold on to industries that can make use of it. Lego has a self-imposed 2030 deadline to find a more eco-friendly alternative to the ABS plastic it currently uses in its bricks.