Since 1963, Lego pieces have been manufactured from a strong, resilient plastic known as acrylonitrile butadiene styrene (ABS).[12][30] As of September 2008, Lego engineers use the NX CAD/CAM/CAE PLM software suite to model the elements. The software allows the parts to be optimised by way of mould flow and stress analysis. Prototype moulds are sometimes built before the design is committed to mass production. The ABS plastic is heated to 232 °C (450 °F) until it reaches a dough-like consistency. It is then injected into the moulds at pressures between 25 and 150 tonnes, and takes approximately 15 seconds to cool. The moulds are permitted a tolerance of up to twenty micrometres, to ensure the bricks remain connected.[33] Human inspectors check the output of the moulds, to eliminate significant variations in colour or thickness. According to the Lego Group, about eighteen bricks out of every million fail to meet the standard required.[37] Lego factories recycle all but about 1 percent of their plastic waste from the manufacturing process. If the plastic cannot be re-used in Lego bricks, it is processed and sold on to industries that can make use of it.[38][39] Lego has a self-imposed 2030 deadline to find a more eco-friendly alternative to the ABS plastic it currently uses in its bricks.[40]


Primary concept and development work takes place at the Billund headquarters, where the company employs approximately 120 designers. The company also has smaller design offices in the UK, Spain, Germany, and Japan which are tasked with developing products aimed specifically at these markets. The average development period for a new product is around twelve months, split into three stages. The first stage is to identify market trends and developments, including contact by the designers directly with the market; some are stationed in toy shops close to holidays, while others interview children. The second stage is the design and development of the product based upon the results of the first stage. As of September 2008 the design teams use 3D modelling software to generate CAD drawings from initial design sketches. The designs are then prototyped using an in-house stereolithography machine. These prototypes are presented to the entire project team for comment and for testing by parents and children during the "validation" process. Designs may then be altered in accordance with the results from the focus groups. Virtual models of completed Lego products are built concurrently with the writing of the user instructions. Completed CAD models are also used in the wider organisation, for marketing and packaging.[33]

This brings us to the main reason most people will get this set. The Giant Man figure. What a revelation. Lego could’ve simply released him as one of their larger scale figs like The Hulk or Thanos. Instead they’ve really outdone themselves and designed a brick built figure that looks like a regular minifig grew really big. Huzzah! There are quite a few stickers to apply, but it’s so fun to build him and put him next to the others. On the negative, they could’ve done something to spruce up his back. From the front he’s almost perfect but you turn him around and you just see the bottom of his constituent parts. It’s a minor negative on an otherwise impressive feature, however.


This set is designed for children aged 6+, and one of the ways that it is suitable for them is the inclusion of separate instruction booklets and numbered bags for the different parts of the set (see my post about LEGO age range suitability here).  A younger modeller can build the plane or other item of their choice as soon as they open the box. It's not so much one big set as 5 different parts which make a whole scene. My 7 year old son chose to build a jet first of all...
With a price tag of £69.99/$79.99 and a piece count of 807 it means you’re paying roughly 8-9p/9-10cents per piece, which isn’t too bad when you look at it that way. This set is also quite unique in that it contains the spoilerific Giant Man brick built figure. Also in the set is the airport control tower, a baggage car and a smaller version of the Quinjet.
The set contains six minifigures. Even though they all incorporate standard, unprinted minifigure legs together with commonly-available headprints, it appears that all six are unique to the set. First up are two members of the Ground Crew (below). The bearded guy has an orange torso printed with a hi-viz jacket, ID badge and red pen pattern. This has appeared in nine sets to date including all of the 2016 Airport sets plus 60080 Spaceport which I reviewed here last summer. His red construction helmet, which incorporates a pair of non-removable black ear muffs, has appeared in less than ten sets to date. The other member of the ground crew has a rather nice printed medium blue torso which is new this year and has only appeared in a total of three sets including this one. It features a shirt print which includes the Octan logo and a top pocket complete with a pen.
Since around 2000, the Lego Group has been promoting "Lego Serious Play", a form of business consultancy fostering creative thinking, in which team members build metaphors of their organizational identities and experiences using Lego bricks. Participants work through imaginary scenarios using visual three-dimensional Lego constructions, imaginatively exploring possibilities in a serious form of play.[73]
City is the thematic title under which most Town-related System sets were released from 2005 and onward. There are numerous sets that are associated with Construction, Police, Fire, Emergency, Train, Airport, Transportation, Cargo, Traffic, Coast Guard, Farm, Great Vehicles, Mining, and Space. European catalogs featured another theme called City in the years 1999 to 2000, which was referred to as City Center in American catalogs.
Since the 1950s, the Lego Group has released thousands of sets with a variety of themes, including space, robots, pirates, trains, Vikings, castle, dinosaurs, undersea exploration, and wild west. Some of the classic themes that continue to the present day include Lego City (a line of sets depicting city life introduced in 1973) and Lego Technic (a line aimed at emulating complex machinery, introduced in 1977).[47]
Nice review, and it looks like a really nice set with a good mix of builds. The fact that I read the entire review without looking for the price speaks volumes for this in my opinion. The planes look good and I cannot see anyone from any age group who buys this not giving all three planes at least a quick test drive round the living room. One to add to my list.
@DrDave : My thoughts were not that the hangar should be big enough to hold *all* aircraft simultaneously - which would, indeed, make it huge! - but that it should at least be big enough to hold any one of them. Just a few studs wider should cover the wingspan of either jet (judging from the photos). Add a few centimetres to the height - by whatever construction means - and that'll accommodate the oversized tail on the Viggen-styled plane. If/when I pick up this set, that's the mods I'll be making to it.
Lego operates 132 so-called "Lego Store" retail shops.[71] There are stores at the Downtown Disney shopping complexes at Disneyland and Walt Disney World Resorts as well as in Mall of America in Bloomington, Minnesota. The opening of each store is celebrated with weekend-long event in which a Master Model Builder creates, with the help of volunteers—most of whom are children—a larger-than-life Lego statue, which is then displayed at the new store for several weeks.[72]
Nice review, and it looks like a really nice set with a good mix of builds. The fact that I read the entire review without looking for the price speaks volumes for this in my opinion. The planes look good and I cannot see anyone from any age group who buys this not giving all three planes at least a quick test drive round the living room. One to add to my list.
Agent 13 has a pretty plain appearance, with caramel-coloured wavy hair, and a black, spy-like top. Her torso has some nice details, with sharp, angular lines that all combine to form a rough outline of an upside down star. She has plain sand blue pants and rocks a sub-machine gun accessory. I like regular LEGO firearms, so it’s very nice to get one in this set as they’re fairly uncommon.
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