Manufacturing of Lego bricks occurs at several locations around the world. Moulding is done in Billund, Denmark; Nyíregyháza, Hungary; Monterrey, Mexico and most recently in Jiaxing, China. Brick decorations and packaging are done at plants in Denmark, Hungary, Mexico and Kladno in the Czech Republic. The Lego Group estimates that in five decades it has produced 400 billion Lego blocks. Annual production of Lego bricks averages approximately 36 billion, or about 1140 elements per second. According to an article in BusinessWeek in 2006, Lego could be considered the world's No. 1 tire manufacturer; the factory produces about 306 million small rubber tires a year. The claim was reiterated in 2012.
LEGO CITY has some recurring themes that can get old after a while and obviously are meant for younger LEGO fans. The Fire and Police themes within CITY quickly come to mind as it seems like they have a new run each year. The Airport theme is one of those that doesn't quite occur every year. The last airport set was released in 2010 and was set #3182. This year (2016) another airport was released. #60104, Airport Passenger Terminal, was released on 1 August 2016 in the US. It costs $99.99 in the US and contains 694 pieces or $0.144 per piece. I picked the set up from Amazon at 20% off or $80 ($0.115 per piece). Yay sales! Onto the review...
The middle section of the terminal (between the B and C gate areas) are dedicated to high-end fashion and accessories, among others you will find Gucci, Burberry and BOSS stores there. Other types of stores — many of which have two outlets, one east and one west of this section — include FineFood (domestic and international delicacies from fine cheese to foie gras and craft beer), WHSmith (books), Scandinavian Souvenirs (self-explanatory), and last but not least the five Heinemann Tax Free stores.
This was bought for my son's 5th birthday. If your kid likes to really play with the sets like mine does (not just bought for building it) be aware that the door of the airplane likes to pop off if it is not opened/closed just the right way with gentle hands. My son is a typical rambunctious boy and is not great at opening/closing things gingerly, so the door presents a bit of a problem for him. He doesn't have the dexterity or patience to snap the two tiny joint pieces onto the little pole just so yet, so whenever the door comes off he gets frustrated and needs help. Which is fine, we help him and he will eventually learn to do it himself, but just wanted to make y'all aware of this in case you have someone who is picky about the door opening and closing easily/correctly :) I know some little ones get fussy about these things!
I'm not sure what to make of the set yet. I like the planes (although that biplane really doesn't need the bubble canopy). The idea of adding a hangar is interesting and I don't mind that it's a bit open. But the fact that it'll only house one of the three planes is annoying. Having said that, I'm not sure what you could do about it. Tripling the hangar would make it big and boring and push the price up. Could they have done two planes and a double hangar?
Last to be assembled is the hangar, which given its size is a surprisingly quick build – even though I’m a notoriously slow builder it took me barely ten minutes to put it together. The first step involves stacking dark bluish grey and orange plates and tiles to create a three-sided enclosure covering an area of 24 x 32 studs. Two side walls are then constructed from 1 x 6 x 5 rectangular girders topped off with dark bluish grey bricks and orange tiles, after which the roof is assembled, predominantly from a few large plates including a black 8 x 16 plate only previously available in two sets, and four dark bluish grey 6 x 24 plates which are only appearing in a set for the second time ever. A couple of stickers at the front of the structure identify it as an Airshow Hanger; to be frank, describing it as a hanger is probably exaggerating the case a bit as with its open front and rear it’s more akin to a large shelter.
Since 1963, Lego pieces have been manufactured from a strong, resilient plastic known as acrylonitrile butadiene styrene (ABS). As of September 2008, Lego engineers use the NX CAD/CAM/CAE PLM software suite to model the elements. The software allows the parts to be optimised by way of mould flow and stress analysis. Prototype moulds are sometimes built before the design is committed to mass production. The ABS plastic is heated to 232 °C (450 °F) until it reaches a dough-like consistency. It is then injected into the moulds at pressures between 25 and 150 tonnes, and takes approximately 15 seconds to cool. The moulds are permitted a tolerance of up to twenty micrometres, to ensure the bricks remain connected. Human inspectors check the output of the moulds, to eliminate significant variations in colour or thickness. According to the Lego Group, about eighteen bricks out of every million fail to meet the standard required. Lego factories recycle all but about 1 percent of their plastic waste from the manufacturing process. If the plastic cannot be re-used in Lego bricks, it is processed and sold on to industries that can make use of it. Lego has a self-imposed 2030 deadline to find a more eco-friendly alternative to the ABS plastic it currently uses in its bricks.
Since around 2000, the Lego Group has been promoting "Lego Serious Play", a form of business consultancy fostering creative thinking, in which team members build metaphors of their organizational identities and experiences using Lego bricks. Participants work through imaginary scenarios using visual three-dimensional Lego constructions, imaginatively exploring possibilities in a serious form of play.